What you need to know about industrial automation control
To solve automation and control problems, industries use changing technologies in control systems to enable efficient production or manufacturing processes. These require high quality and reliable control systems. New trends in industrial automation involve the latest control equipment and communication protocols to control field devices such as control valves and other final control elements. Some smart devices or instruments used in the automation industry are capable of controlling process and communication functions without the need to interface with other field-level control devices such as PLCs.
What is industrial automation, industrial automation refers to the use of various control devices such as PC/PLC/DCS to control various operations in an industry without human intervention and provide automatic control performance. In the industry, control strategies use a range of techniques to achieve the desired performance or output, making automated systems the most critical part of the industry.
Industrial automation involves the use of advanced control strategies such as cascade control, modern control hardware devices such as PLCs, sensors and other instruments to detect control variables, signal conditioning devices to connect signals to control devices, drives and other important final control devices , independent computing system, communication system, alarm and HMI (Human Machine Interface) system.
In some critical applications, periodic inspection of process variables is necessary to perform industrial operations. Automated equipment reduces regular or manual operations and establishes automatic working conditions. Automate manufacturing and other production processes to increase productivity and reduce production costs by producing greater output for specific labor inputs.
Using automatic machines and equipment, human intervention to control the process drops suddenly. This reduces the investment in labor costs, which in turn reduces production costs. Continuing to do the same may not be perfect when it comes to human-friendly quality specs. With automated equipment, reliable and consistent product quality can be achieved by using real-time hardware control of the equipment.
Using a variety of automated equipment, processes are handled in the manufacturing process, especially in the absence of complex environments. Operator-friendly for increased safety. Industrial automation reduces the complexity of equipment or process operations. It changes the operator’s position as an operator to a supervisory role.